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Career profile Melt Room Operator

Also known as Arc / Argon Oxygen Decarborization Melter (ARC / AOD Melter), Automatic Furnace Operator, Central Melt Specialist, Control Room Operator, Electric Melt Operator, Furnace Operator, Melt Room Operator, Melter, Vacuum Melter, Vessel Operator

Melt Room Operator

Also known as Arc / Argon Oxygen Decarborization Melter (ARC / AOD Melter), Automatic Furnace Operator, Central Melt Specialist

Interests Profile
  • Realistic
  • Investigative
  • Conventional
Pay Range
$29,750 - $64,570 (annual)
Required Skills
  • Operations Monitoring
  • Operation and Control
  • Monitoring
Knowledge Areas
  • Production and Processing
  • Mechanical
  • Public Safety and Security
Core tasks
  • Regulate supplies of fuel and air, or control flow of electric current and water coolant to heat furnaces and adjust temperatures.
  • Draw smelted metal samples from furnaces or kettles for analysis, and calculate types and amounts of materials needed to ensure that materials meet specifications.
  • Prepare material to load into furnaces, including cleaning, crushing, or applying chemicals, by using crushing machines, shovels, rakes, or sprayers.
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What does a Melt Room Operator do?

Melt Room Operators operate or tend furnaces, such as gas, oil, coal, electric-arc or electric induction, open-hearth, or oxygen furnaces, to melt and refine metal before casting or to produce specified types of steel.

What kind of tasks does a Melt Room Operator perform regularly?

Melt Room Operators are often responsible for overseeing or executing some or all of the following tasks:

  • Regulate supplies of fuel and air, or control flow of electric current and water coolant to heat furnaces and adjust temperatures.
  • Draw smelted metal samples from furnaces or kettles for analysis, and calculate types and amounts of materials needed to ensure that materials meet specifications.
  • Weigh materials to be charged into furnaces, using scales.
  • Record production data, and maintain production logs.
  • Observe air and temperature gauges or metal color and fluidity, and turn fuel valves or adjust controls to maintain required temperatures.
  • Operate controls to move or discharge metal workpieces from furnaces.
  • Inspect furnaces and equipment to locate defects and wear.
  • Drain, transfer, or remove molten metal from furnaces, and place it into molds, using hoists, pumps, or ladles.
  • Kindle fires, and shovel fuel and other materials into furnaces or onto conveyors by hand, with hoists, or by directing crane operators.

The above responsibilities are specific to Melt Room Operators. More generally, Melt Room Operators are involved in several broader types of activities:

Monitoring Processes, Materials, or Surroundings
Monitoring and reviewing information from materials, events, or the environment, to detect or assess problems.
Handling and Moving Objects
Using hands and arms in handling, installing, positioning, and moving materials, and manipulating things.
Getting Information
Observing, receiving, and otherwise obtaining information from all relevant sources.
Identifying Objects, Actions, and Events
Identifying information by categorizing, estimating, recognizing differences or similarities, and detecting changes in circumstances or events.
Inspecting Equipment, Structures, or Materials
Inspecting equipment, structures, or materials to identify the cause of errors or other problems or defects.

What is a Melt Room Operator salary?

The median salary for a Melt Room Operator is $44,610, and the average salary is $46,000. Both the median and average roughly describe the middle of the Melt Room Operator salary range, but the average is more easily affected by extremely high or low salaries.

Many Melt Room Operators earn significantly more or less than the average, due to several factors. About 10% of Melt Room Operators earn less than $29,750 per year, 25% earn less than $35,790, 75% earn less than $55,770, and 90% earn less than $64,570.

Between the years of 2020 and 2030, the number of Melt Room Operators is expected to change by 2.6%, and there should be roughly 1,400 open positions for Melt Room Operators every year.

Median annual salary
$44,610
Typical salary range
$29,750 - $64,570
Projected growth (2020 - 2030)
2.6%

What personality traits are common among Melt Room Operators?

Interests

Career interests describe a person's preferences for different types of working environments and activities. When a person's interest match the demands of an occupation, people are usually more engaged and satisfied in that role.

Compared to most occupations, those who work as a Melt Room Operator are usually higher in their Realistic, Investigative, and Conventional interests.

Melt Room Operators typically have very strong Realistic interests. Realistic occupations frequently involve work activities that include practical, hands-on problems and solutions. They often deal with plants, animals, and real-world materials like wood, tools, and machinery. Many of the occupations require working outside, and do not involve a lot of paperwork or working closely with others.

Also, Melt Room Operators typically have strong Investigative interests. Investigative occupations frequently involve working with ideas, and require an extensive amount of thinking. These occupations can involve searching for facts and figuring out problems mentally.

Lastly, Melt Room Operators typically have strong Conventional interests. Conventional occupations frequently involve following set procedures and routines. These occupations can include working with data and details more than with ideas. Usually there is a clear line of authority to follow.

Values

People differ in their values, or what is most important to them for building job satisfaction and fulfillment.

Compared to most people, those working as a Melt Room Operator tend to value Support, Independence, and Working Conditions.

Most importantly, Melt Room Operators very strongly value Support. Occupations that satisfy this work value offer supportive management that stands behind employees.

Second, Melt Room Operators somewhat value Independence. Occupations that satisfy this work value allow employees to work on their own and make decisions.

Lastly, Melt Room Operators somewhat value Working Conditions. Occupations that satisfy this work value offer job security and good working conditions.

Psychological Demands

Each occupation brings its own set of psychological demands, which describe the characteristics necessary to perform the job well.

In order to perform their job successfully, people who work as Melt Room Operators must consistently demonstrate qualities such as dependability, attention to detail, and self-control.

Below, you'll find a list of qualities typically required of Melt Room Operators, ranked by importance:

Dependability
Job requires being reliable, responsible, and dependable, and fulfilling obligations.
Attention to Detail
Job requires being careful about detail and thorough in completing work tasks.
Self-Control
Job requires maintaining composure, keeping emotions in check, controlling anger, and avoiding aggressive behavior, even in very difficult situations.
Independence
Job requires developing one's own ways of doing things, guiding oneself with little or no supervision, and depending on oneself to get things done.
Cooperation
Job requires being pleasant with others on the job and displaying a good-natured, cooperative attitude.

What education and training do Melt Room Operators need?

Working as a Melt Room Operator usually requires a high school diploma.

Melt Room Operators need anywhere from a few months to one year of working with experienced employees. A recognized apprenticeship program may be associated with this occupation.

Educational degrees among Melt Room Operators

  • 12.9% did not complete high school or secondary school
  • 45.6% completed high school or secondary school
  • 27.6% completed some college coursework
  • 6.1% earned a Associate's degree
  • 7.5% earned a Bachelor's degree
  • 0.4% earned a Master's degree

Knowledge and expertise required by Melt Room Operators

Melt Room Operators may benefit from understanding of specialized subject areas, such as production and processing, mechanical, or public safety and security knowledge.

The list below shows several areas in which most Melt Room Operators might want to build proficiency, ranked by importance.

Production and Processing
Knowledge of raw materials, production processes, quality control, costs, and other techniques for maximizing the effective manufacture and distribution of goods.
Mechanical
Knowledge of machines and tools, including their designs, uses, repair, and maintenance.
Public Safety and Security
Knowledge of relevant equipment, policies, procedures, and strategies to promote effective local, state, or national security operations for the protection of people, data, property, and institutions.
Administration and Management
Knowledge of business and management principles involved in strategic planning, resource allocation, human resources modeling, leadership technique, production methods, and coordination of people and resources.
Education and Training
Knowledge of principles and methods for curriculum and training design, teaching and instruction for individuals and groups, and the measurement of training effects.

Important Abilities needed by Melt Room Operators

Melt Room Operators must develop a particular set of abilities to perform their job well. Abilities are individual capacities that influence a person's information processing, sensory perception, motor coordination, and physical strength or endurance. Individuals may naturally have certain abilities without explicit training, but most abilities can be sharpened somewhat through practice.

For example, Melt Room Operators need abilities such as control precision, near vision, and manual dexterity in order to perform their job at a high level. The list below shows several important abilities for Melt Room Operators, ranked by their relative importance.

Control Precision
The ability to quickly and repeatedly adjust the controls of a machine or a vehicle to exact positions.
Near Vision
The ability to see details at close range (within a few feet of the observer).
Manual Dexterity
The ability to quickly move your hand, your hand together with your arm, or your two hands to grasp, manipulate, or assemble objects.
Problem Sensitivity
The ability to tell when something is wrong or is likely to go wrong. It does not involve solving the problem, only recognizing that there is a problem.
Reaction Time
The ability to quickly respond (with the hand, finger, or foot) to a signal (sound, light, picture) when it appears.

Critical Skills needed by Melt Room Operators

Skills are developed capacities that enable people to function effectively in real-world settings. Unlike abilities, skills are typically easier to build through practice and experience. Skills influence effectiveness in areas such as learning, working with others, design, troubleshooting, and more.

Melt Room Operators frequently use skills like operations monitoring, operation and control, and monitoring to perform their job effectively. The list below shows several critical skills for Melt Room Operators, ranked by their relative importance.

Operations Monitoring
Watching gauges, dials, or other indicators to make sure a machine is working properly.
Operation and Control
Controlling operations of equipment or systems.
Monitoring
Monitoring/Assessing performance of yourself, other individuals, or organizations to make improvements or take corrective action.
Speaking
Talking to others to convey information effectively.
Critical Thinking
Using logic and reasoning to identify the strengths and weaknesses of alternative solutions, conclusions, or approaches to problems.

What is the source of this information?

The information provided on this page is adapted from data and descriptions published by the U.S. Department of Labor, Employment and Training Administration under the CC BY 4.0 license. TraitLab has modified some information for ease of use and reading, and the U.S. Department of Labor, Employment, and Training Administration has not approved, endorsed, or tested these modifications.

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